500kg atomized powder special melting furnace

Introduce:500kg atomized powder special melting furnace technical parameters,water atomization milling method to prepare metal powder process,What are the main production costs of atomized metal powder
  • Introduction
  • Consultation

First, the equipment description

500kg atomized powder special melting furnace overview: This product belongs to the new atomizing powdering equipment, atomizing powder special melting furnace, unique hydraulic tilting rod linkage mechanism, which can always be in the process of melting out the molten liquid. Pour the metal solution into the small diameter of the receiving port, which is the equipment required to produce metal powder and similar processes by water ( gas ) atomization process.

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The furnace body and hydraulic tilting mechanism of a 500kg atomized powder melting furnace . The furnace body runs at a uniform speed, the height difference of the nozzle is small, and the liquid discharge is continuously stable. The running curve of the nozzle is fixed by the trajectory and optimized by the computer. The special curved template is used to guide the locking, so that the furnace body is uniformly and orderly discharged from the continuous liquid discharge to the fixed point. The tilting angle of the furnace body: 0 ~ 95° ( 0° refers to the horizontal position of the furnace mouth); the furnace has high stability of turning, and the positioning accuracy of the discharge port is high (the distance between the outlet and the leakage of the melting furnace is less than 50mm ), and the pouring center changes. The error is small, the nozzle does not move back and forth when atomizing the steel, and the precision of the fixed point casting is high, and the front and back error does not exceed 30 mm , and the stability of the metal liquid flow is ensured. The maintenance and replacement of complete sets of equipment adopts modular design, easy maintenance and easy maintenance, which greatly improves production efficiency.

Second, 500kg atomized powder special melting furnace technical parameters  

model

Rated Capacity

rated power

frequency

Line voltage

IF output voltage

Melting time

power consumption

transformer

T

KW

KHZ

V

V

Minutes/T

KWH/T

KVA

KGPS- 15

0.015

50

2.5

380

750

40

680

30

KGPS- 50

0.05

1 00

2.5

380

750

40

680

100

KGPS- 100

0. 1

160

2.5

380

750

50

650

160

KGPS- 200

0.2

250

2.5

380

750

60

640

250

KGPS- 300

0.3

300

2.5

380

750

60

640

315

KGPS-500

0.5

400

2

380

750

40

640

430

KGPS- 1000

1

800

1

380

750

60

640

1000

Third, what are the main production costs of atomized metal powder?

The main cost is electricity, followed by gas (if it is aerosolization), water (if it is water atomization)

Fourth, the water atomizing method milling process for preparation of metal powder:

First, the metal or alloy is melted and refined in the induction furnace, and the molten metal liquid is poured into the heat preservation crucible. During the flow of the metal liquid along the guide tube, the ultra-high pressure water flows through the nozzle to break the metal liquid into a large number of fine metal droplets, and is small. The droplets form sub-spherical or irregular shaped particles under the action of surface tension and rapid cooling of water during flight. The atomized metal particles are solidified, settled in the atomization tower, and finally fall into the powder collecting tank. Collect and separate. Moreover, by adjusting different parameters in the milling process, metal powders of various particle size distributions and morphologies can be obtained, thereby better satisfying mechanical manufacturing, automobile industry, aerospace and metal injection molding, friction materials, oil-impregnated bearings, A wide range of requirements in the field of powder metallurgy, such as structural parts and diamond tools.

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High pressure water atomization milling process roadmap 


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