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 5T induction melting furnace

Introduce:Provides a quick way to quickly select a 5T induction melting furnace, provides a 5T induction melting furnace price, provides a 5T induction melting furnace selection method, provides relevant configuration, transformer, line voltage, water cooling system, furnace structure selection method and energy consumption. Determine the method. A 5T induction melting furnace arrangement method is provided.
  • Introduction
  • Consultation

First, the 5T induction melting furnace consists of:

3000kw intermediate frequency power supply - capacitor cabinet - aluminum shell or steel shell furnace - hydraulic tilting furnace system - remote control box - ZXZ-N320T ( 70/250) closed loop cooling tower.

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Second, the price of 5T induction melting furnace

The price of the 5T induction melting furnace is calculated according to the power of the intermediate frequency power supply and the volume of the furnace body. Different configuration prices vary. This price is for reference only. Contact us will have a very low price, please consult the specific price.Firstfurnace@gmail.com   

Serial number

Item name

Specification model

unit

Quantity

Price ¥

1

IF power cabinet

3000KW/5T/500HZ

station

1

260000

2

Capacitor cabinet

2 . 0 - 4 000-1S

set

1

100000

3

5T furnacesteel shell

GW- 5T

set

1

250000

4

Water cooled cable

LHSD- 600

set

4

30000

5

Model

5T furnace dedicated

only

1

3000

Total: ¥ 643,000

Third, the choice of 5T induction melting furnace related configuration

Intermediate frequency

power supply

Working form: rectifier series inverter series (SCR) 6- phase12- pulse ( one electric two furnace )

The cross-sectional area of the incoming copper bar : 1000mm2 copper row 100x10mm copper row within 10 meters.

Cabinet shell: a rectifier cabinet Inverter cabinet a1500x4000x2200mm 1500x1500x2200mm

Power efficiency ≥98% Cabinet material: main frame carbon steel, cabinet door: aluminum alloy.

Start mode: variable frequency buffer start

Startup rate: 100% (including heavy load)

Rated frequency: 3 0 0Hz -500Hz

AC voltage: 575 V rectifier series

DC voltage: 1550 V

IF voltage: 3400v

DC current: 2340 A

Incoming AC current: 1900 A

Input frequency: 50Hz

Rectifier 2 ways in series and then parallel, inverter form:inverter parallel or inverter series

Weight: 5000 KG or so

Circulating water volume: closed - loop water cooling towerZXZ-N320T ( 70/250)

Furnace body

Rated capacity: 5 0 0 0KG

Maximum capacity: 5300 KG

Rated power: 3500 KW

Frequency: 300 Hz

Power factor: ≥0.9 6

Working mode: one electric two furnace

Melting time : 55 minutes ± 5%

Working temperature: 1 550 °C

Loading height: 1550 mm   Hearth height: 1250mm

Loading diameter: 910 mm (upper mouth) inner diameter of the ring: 1100mm ring copper tube is 40x70x8mm

Loading diameter: 825 mm (lower) Inner diameter of the ring:1100mm

Furnace copper tube: 55x65x8mm 15匝 , weight 2500 , total length: 164 meters

Maximum angle of the tilting furnace: 95°

Outlet mode: side outlet

Yoke : Covering area 80% . Thickness: 0.35mm

Tilting method: hydraulic

Unit power consumption: 520 ± 5% kW.h/t   1550 ° C

Working voltage: 3400V

Dimensions:

transformer

Rated capacity: 3150KVA a

Primary voltage: 10KV

Secondary voltage: 1500v

One phase: 3 phase

Secondary phase number: 6 phase 12 veins

Output form: three △ three Y

Hydraulic

Hydraulic cylinder:

Working pressure: 10Mpa

Diameter: Φ 320 plunger cylinder

Itinerary: 2 107mm

3 flow: > 26L/Min

Hydraulic station:

Working pressure: 10Mpa

Hydraulic pump: double pump double

Form: Horizontal

Capacity: 12 00L

Console

Mode: Electric (action indicator)

Cooling water

system

Integrated layered tower closed - loop water cooling towerZXZ-N320T ( 70/250)

Cooling capacity               18 0000 0 kcal/h cooling water volume              35 0m3/h Fan power               11 KW × 2 units Fan air volume               12 5000m3/h ×2 Spray pump 190 m3/h ; 4 kw main motor 30kw

Dimensions mm               53 00×2 3 00× 4910 (one size)

Pipeline

Pipe material: PPR, pipe diameter: DN125X2=DN250 , watersupply port DN65 , total length of water pipe within 30meters. The electrical control cabinet is within 5 meters of the power supply cabinet .

 

5T induction melting furnace features :

1. Intelligent system, fast protection, durable thyristor, good starting performance, stable operation and convenient operation.

2 , the use of large copper discharge machine, increase the reactor power saving.

3 , induction melting furnace has over voltage, over current, water temperature, water pressure, short circuit, grounding and other protection systems, the operating panel has a working parameter display table , display various parameters of the working state, and there are faults, temperature and other indications.

Fourth, how is the 5T induction melting furnace arranged? Please see the figure below for answers.

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Six, 5T induction melting furnace appearance structure

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7. What information does the customer need to provide to the supplier before purchasing the induction melting furnace?

1. Induction melting furnace should have space for layout, and it is necessary to provide the area and layout of the plant.

2. The customer needs to provide the capacity of the transformer, the magnitude of the incoming line voltage, and the frequency of the incoming line voltage.

3. The induction melting furnace requires water-cooling equipment, and the induction melting furnace configuration contains water-cooling equipment.

4. The furnace structure of the induction melting furnace has a steel shell furnace body and an aluminum shell furnace body, and the customer needs to specify the furnace body structure.

5. The power supply of the induction melting furnace is an intermediate frequency power supply. The circuit structure of the intermediate frequency power supply is divided into an inverter parallel connection and an inverter series structure. The inverter series structure is energy-saving, the power factor is 0.98, and the line is stable. The inverter parallel structure is of the common type with a power factor of 0.92, which requires the customer to specify the line structure.

Eight, a good way to correctly and quickly select the " 5T induction melting furnace "

1. Induction melting furnace transformer capacity selection

5T induction melting furnace should choose 3150KVA transformer. The secondary output voltage is 1000v

Selection basis: value of transformer capacity = value of induction melting furnace power supply x 1.2

The transformer is a rectifier transformer. In order to reduce the interference of harmonics, it is used as far as possible for the special plane, that is, one induction melting furnace is equipped with a rectifier transformer.

1. Selection of 5T induction melting furnace inlet voltage

5T induction melting furnace power is 3000kw using six- phase 12- pulse 1000 V , 50HZ industrial electricity

Selection basis: For medium frequency power supply for induction melting furnace below 1000KW , three-phase five-wire 380V and 50HZ industrial power are generally used . For induction melting furnaces above 1000KW , the focus is on using 660V - 1000v incoming voltage .

1. According to the capacity requirements, determine the induction melting furnace with large tonnage.

The capacity of the induction melting furnace can be determined by the weight of the individual pieces and the weight of the molten iron required for each working day .

The standard tonnage is as follows:

250kg induction melting furnace

500kg induction melting furnace

1T induction melting furnace

2 T induction melting furnace

3T induction melting furnace

5T induction melting furnace

4. Selection of 5T induction melting furnace body structure

The capacity of the 5T induction melting furnace is small. The recommended choice is: the furnace body of the hydraulic steel shell .

The aluminum alloy structure commonly known as the aluminum alloy structure with the reducer as the tilting furnace method. The induction melting furnace of the steel structure with the hydraulic cylinder as the tilting furnace is commonly called the steel shell furnace. The steel shell furnace is a steel structure, and the aluminum shell furnace shell material is an aluminum alloy .

Nine, 5T induction melting furnace energy consumption determination

The electric power of the induction melting furnace is larger and the power is saved. The energy consumption of the molten iron of the 5T induction melting furnace : 5 5 0KW.h/t , energy consumption of molten steel 6 0 0 KW.h/t .

Ten, how to choose the induction melting furnace lining material?

1. Induction melting furnace lining material is divided into acid lining material, alkaline lining material, neutral lining material, coil cement, root melting material, medium frequency electric furnace tonnage, product molding temperature is different, it is very important to choose the appropriate lining material. jobs.

2. Induction melting furnace is a molten steel furnace using alkaline lining material mainly for fused magnesia. The induction melting furnace is a molten iron furnace. The acid lining material is a refractory material for quartz coreless induction furnace, and the material is acidic.

11. How to increase the melting speed of the induction melting furnace?

1.   Increase the power of the induction frequency melting furnace intermediate frequency power supply.

2.   Choose a reasonable charge size and the correct feeding method.

3.   Appropriate molten iron outlet temperature.


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