Medium frequency induction heating furnace

Bridge shell medium frequency induction heating furnace

Date:2019-06-28 Click:

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A, the workpiece parameters and process requirements of the intermediate-frequency induction heating furnace of the bridge shell

name

Specifications and requirements

Remarks

Heating material

16 manganese steel, Q4200B,etc.


heating method

Overall diathermy


Final heating temperature

900-920 °C ± 20 °C


Maximum billet

Length 1640mm Width 520 mmThickness 16 mm ( 14 mm )


Single piece blank weight ( MAX )

60Kg


Blank width range

268~415mm


Production program

160,000 pieces / year Single136 seconds / piece

Two shifts

Power supply

750kW

Single

B, the composition of the intermediate-frequency induction heating furnace of the bridge shell is shown in the following table.

 

sequence

content

Quantity

Remarks

 

 

1

 

Intermediate frequencyheating section

low voltage switch box

2 sets

Each unit is assembled with each IF power cabinet

Medium frequency power supply KGPS 75 0 /6.0 K Hz

2 sets


Compensation capacitor cabinet

2 sets

The induction heating furnace is mounted on the compensation capacitor cabinet

Induction heating furnace GTR 40

2 sets

Rectangular lateral feed with an opening height of 40mm .

Connect copper bars or cables

2 sets

Length depends on the site

 

 

 

 

 

2

 

 

 

 

Mechanical transmission part

Roller feeding mechanism

2 sets


Electromagnetic suction device

2 sets


Parallel mobile trolley

2 sets


Pneumatic pushing mechanism

2 sets


Rapid discharge mechanism

2 sets


Two-way power conveyor roller

1 set


Material limit device

2 sets


Double rod pneumatic positioning device

1 set


Feeding robot

1 set


 

 

 

3

 

 

 

Control section

Infrared Thermometer

2 sets

Installed in the sensor outlet

Temperature display instrument

2 sets

Mounted on the operating cabinet

PLC

2 sets

Mitsubishi Qseries (or 3units)

Proximity switch

Multiple


Photoelectric switch

4 sets


External console

1 set


connecting cables

1 set

Length depends on the site

4

Cooling section

Pure water water -water cooler

2 sets

FSS-350

2 cubic meters of water storage tank


spare

5

spare parts

See the table below



6

Mounting material

According to detailed design and on-site conditions

1 set


 

 


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